Air conditioner compressor end cover and cylinder are automatically pressed into the double gun ring seam welder

Program overview:

 

1. This machine is a special equipment for automatic press-in and ring-welding of the compressor casing. The assembled air conditioner compressor is taken from the conveyor line by the robot, and the foot is automatically taken out from the rotary table by the positioning device, loaded into the cylinder, automatically pressed, and then automatically delivered to On the double gun welder, special equipment for circumferential seam welding of the upper cover and the lower cover housing is performed.

 

2. The mechanical structure mainly consists of charging, automatic foot removing device, workpiece clamping device, detecting device, loading and unloading manipulator, pressing device, conveying device, rotating table, welding gun movement and adjusting device, safety detecting component, welding room. , unloading device, etc. Working beat 24S (welding time) + 2 S (transposition time)

 

work process:

 

Welder start--confirm parameters--the manipulator transports the end cap from the rotary table to the loading table—automatic press-in starter action—automatic transfer to the welder—manipulator pick-and-place cylinder—table rotation will weld the workpiece Placed in the welding position - the position detection is normal - the two welding guns move to the welding position - the table rotates, the movement is uniform according to the trajectory welding - the welding is completed, the resetting of each device - the robot picks up the cylinder assembly, replaces the barrel to be welded; the robot grip welding Good work to conveyor belt)

 

Technical Parameters:

 

1, work cycle: 30S (welding time) + 2S (transposition time)

 

2, welding cycle: 30S (single unit)

 

3, adapt to work system: 24 hours / day, 350 days / year

 

4, power supply: three-phase five-wire 380V ± 10% 50HZ

 

5, control power: DC24V

 

6, working environment temperature: -5 ~ 45 ° C

 

7, working environment humidity: 75%

 

8, rated air source pressure: 0.5 ~ 0.6MPa

 

9, CO2 gas source pressure: 0.5MPa

 

10, water source pressure: 0.2Mpa